Aluminum Die Casting For The Lighting Parts-Advantage, Application, and Partner Selection
( Aluminum Die Casting for Outdoor Lighting Fixtures )
Die casting, one of the manufacturing processes versatile for producing engineered parts with complex shapes, has been recognized to be an effective way with different materials ranging from magnesium, aluminum, and zinc alloys. Part in casting is well-established for its dimensional accuracy which requires little post-machining needed for finished goods. Hence, die-casting method is also economically feasible in manufacturing industries, including lighting, automotive, and such. Among alloys, aluminum has been the most widely used alloy for die casting because of several advantages.
ADVANTAGES OF ALUMINUM MATERIALS FOR LIGHTING INDUSTRIES
1. Lightweight
Aluminum, a very light metal, has about a third of the weight of steel. This cuts the costs of manufacturing with aluminum and reduces energy consumption and noise. Also, its strength can be adapted to different applications by adjusting the composition of its alloys, such as ADC3, ADC10, ADC12, and AD3.1 in the aluminum family.
2. Easily Machined and Cast
Aluminum is excellent-shaped because of its ductility and has a low melting point and density. It can be processed in several ways in a molten condition for different shapes required. Hence, aluminum is recommended for product designs with complex structures.
3. Corrosion Resistance (GOOD FOR OUTDOORS)
Aluminum has a natural protective thin oxide coating that helps keep the metal from making contact with the environment when exposed to air. It is particularly useful for applications where outdoor lighting fixtures are exposed in severe weather conditions-—extreme cold, heat or sun. Furthermore, different types of surface treatment such as anodizing, or painting can improve the product appearance.
4. Electrical and Thermal Conductivity
Aluminum, an excellent and lightweight heat and electricity conductor, is the first choice for major power transmission lines. It is also an ideal heat sink for many applications that needs heat to be carried out rapidly, such as LED lights.
5. Reflectivity
Aluminum is an ideal material for reflectors in light fittings for its higher reflectivity to visible light and heat along with its low weight.
6. Recyclability
Aluminum with 100% recyclable characteristics is a more cost-effective source of material for production. Moreover, while the awareness of the environment is increasing in manufacturing, the recyclable material will become the ideal suggestion towards sustainability.
ALUMINUM DIE CASTING CAN BE USED IN DIFFERENT APPLICATIONS IN LIGHTING INDUSTRIES, SUCH AS:
Light fixture reflectors
Housing for heat sink parts
Housing for light parts
With the new trend and applications rising in the lighting industry, such as in demand for intelligent street lighting or electric vehicles, it allows lighting manufacturers to explore new cross-industry business opportunities. Hence, while raw material shortages, price rises, and port congestion result in a great impact on the whole supply chain, you need a die-casting manufacturing partner experienced in helping throughout the entire process — from concept to production, from cost control to lead time.
TEAMSWORLD, YOUR DIE CASTING LIGHTING PARTNER
As an innovative manufacturing partner based in Taiwan, TEAMSWORLD has more than 30 years of experience in providing a wide range of die casting and related services to the lighting industry. As advancing with the times, we are capable of providing complete manufacturing solutions agilely including material selection, early-design support, custom tooling, precision manufacturing, finishing, and assembly. By partnering with TEAMSWORLD, you will get a worry-free solution for stable outputs, high-quality products with ISO 9001 certification, and a reasonable price under a cloud-based workflow dedicated to transparency among all parties.