High Thermal Conductivity Aluminum Heat Sinks for 5G Base Station
About the Case
Application: ICT Infrastructure
Product: 5G Base Station Component: Aluminum Heat Sink
Material: High Thermal Conductivity Aluminum Alloy
Capabilities: Die Casting, CNC Machining, Surface Treatment
Why Teamsworld
Customer Challenges:
The design of 5G base stations requires superior thermal efficiency to manage the high heat generated by high-power and high-density equipment, while also ensuring cost-effective manufacturing and product durability. The main challenge lies in ensuring that the thermal modules can effectively handle increasing heat loads and meet the reliability standards for long-term, stable operation of the base stations.
Capabilities Leveraged:
1.Advanced die casting expertise: Utilized high thermal conductivity aluminum alloy (thermal conductivity 189.3 W/m·k) to enhance heat transfer efficiency.
2.Precision CNC machining: Ensured critical thermal interfaces achieve high flatness and precision.
3.Comprehensive surface treatment solutions: Provided optimized corrosion protection to extend component lifespan.
4.In-house thermal performance testing and validation: Ensured compliance with stringent application requirements.
Results:
Teamsworld successfully developed and manufactured thermal modules for 5G base stations, achieving a 68% improvement in heat transfer efficiency compared to conventional ADC3 aluminum solutions. Leveraging our integrated material expertise and precision manufacturing capabilities in Taiwan, our product demonstrated exceptional thermal performance, with testing confirming rapid and stable cooling within the first 5 minutes of operation and significantly enhanced corrosion resistance compared to standard solutions. This solution not only empowered the customer to improve their base station’s thermal management but also ensured efficient production schedules. The success of this project has led to ongoing collaboration for future high-performance network equipment applications.
